Dry fog systems use specialized nozzles to atomize water into 1–10 micron droplets, which collide with and trap dust particles. The dust becomes heavier and falls to the ground — without wetting equipment or surroundings. This makes dry fog ideal for dust control in sensitive areas.
| Component | Function |
|---|---|
| Air Atomizing Nozzles | Generate ultra-fine water droplets (1–10 microns) for effective dust binding |
| Ultrasonic Nozzles | Enable high-efficiency fogging at low water pressure |
| Water Control Units | Regulate flow and ensure proper filtration before atomization |
| Compressed Air Systems | Supply air pressure required for nozzle atomization |
| Control Panels | Manual or automated operation for zone-wise fog control |
Our engineers visit your site to evaluate dust generation points and environmental factors. Based on this, we create a fog zone layout that ensures optimal coverage for maximum dust control.
We strategically place air atomizing or ultrasonic nozzles to align with dust discharge areas. Piping is routed efficiently to avoid obstruction and ensure uniform mist distribution.
We connect the system to your existing water and compressed air supply, using high-grade fittings and regulators to maintain consistent pressure and flow rates.
Manual or automatic control panels are installed in accessible locations, with all valves and control units properly labeled and secured for easy operation and maintenance.
Once installed, the system undergoes a full pressure and spray pattern test. We fine-tune nozzle angles, air-water mix, and timer settings to achieve optimal droplet size and dust coverage.
We train your personnel on system operation, maintenance protocols, troubleshooting basics, and safety precautions to ensure effective long-term performance.
Dry fog dust suppression systems are widely adopted across Qatar’s industrial sectors where airborne dust needs to be controlled without wetting surfaces. Key applications include:
Minimizes fugitive dust during material movement and crushing operations in aggregate and mining plants.
Suppresses dust generated during material loading, unloading, and flow transitions.
Controls particulate matter during demolition activities and open bulk transfers like sand, limestone, or ore.
Ideal for open-pit mines, haul roads, and extraction zones where dust suppression must not interfere with equipment.
Maintains air quality in environments with fine powder or volatile dust particles that pose health and safety risks.
Prevents environmental dust escape at ship loaders, conveyor ends, and truck loading/unloading points.
No Wetting
Ideal for environments with electrical panels, conveyor belts, or materials sensitive to moisture.
Low Water Consumption
Efficient atomization uses just 2.1–5.0 liters/hour per nozzle, reducing utility costs.
Health & Safety
Traps airborne dust at the source, lowering inhalation risks and improving air quality for workers.
Low Maintenance
Durable nozzles with standard connections mean fewer replacements and minimal downtime.
Eco-Friendly
Uses less water, produces no sludge, and requires no chemicals—perfect for sustainable operations.
Nozzle Cleaning & Replacement
Prevents clogging and ensures consistent spray pattern and droplet size.
Pressure & Flow Rate Checks
Verifies system is operating within optimal ranges for effective dust suppression.
Filter & Strainer Cleaning
Removes debris from water and air lines to prevent equipment damage and blockage.
Leak Detection & Seal Inspection
Identifies and fixes any air or water leaks to maintain pressure and safety.
Control Panel Diagnostics
Checks electrical and automation components for smooth operation and quick troubleshooting.
Tailored dry fog systems designed to match your dust source, environment, and operational goals.
Qatar-based team ensures quick deployment, on-site assessment, and system commissioning.
We integrate with your existing dust control, conveyor, and ventilation systems without disruption.
From nozzle replacements to control panel diagnostics — we provide long-term technical maintenance.
Serving key sectors across Qatar: mining, cement, construction, logistics, and more.
No. The droplets are smaller than 10 microns and evaporate quickly, ensuring no surface wetting or damage to electrical or sensitive equipment.
Very low — typically between 2.1 to 5.0 liters per hour per nozzle, making it one of the most water-efficient dust control solutions available.
Minimal. Regular cleaning or replacement of nozzles, filter checks, pressure adjustments, and occasional servicing of the air compressor are the main tasks.
Yes. Our systems are custom-designed to retrofit seamlessly into existing operations without halting production.
