Will the fog system make materials or floors wet?

No. The ultra-fine droplets suppress dust without soaking materials or surfaces, making the system suitable for indoor and moisture-sensitive operations.

Is the wet fog system safe for food and fertilizer industries?

Yes. The system uses plain water, is chemical-free, and can be customized for food-grade and non-reactive industrial environments.

How much water does a wet fog system use?

Each nozzle typically consumes only 2–5 liters per hour, making wet fog systems highly water-efficient compared to traditional sprinklers.

Does wind affect fog performance?

Mild wind may influence fog dispersion, but proper nozzle placement and pressure adjustments ensure effective dust suppression coverage.

Can wet fog systems also help in fire suppression?

Yes. When integrated with CO or thermal sensors, wet fog systems can act as an early-response fire deterrent in coal yards and combustible areas.

How quickly can the system be installed in Qatar?

Industrial Direct offers fast design, supply, and installation services across Qatar with local technical support.

Industrial Direct | Wet Fog Dust Suppression in Qatar

Wet Fog Dust Suppression System in Qatar
SFLO,specializes in wet fog dust suppression systems designed to control airborne dust and improve air quality across industrial environments. Our systems use high-pressure fogging to generate ultra-fine water mist (20–50 microns) that captures dust particles at the source—without over-wetting.Ideal for cement, coal, wood, gypsum, recycling, and material handling operations, our systems are built for the toughest dust conditions in Qatar’s climate.

How It Works

SFLO wet fog dust suppression system uses high-pressure water atomization to generate ultra-fine droplets (20–50 microns). This dense fog efficiently captures airborne dust particles by binding with them mid-air, causing them to fall to the ground—without surface wetting.

Key Functional Highlights:

Effective at crushers, tipping areas, screens, and transfer points

Low water consumption – just a few liters per hour per nozzle

No fans, blowers, or moving parts – ensuring minimal maintenance

Optional integration with odor-neutralizing additives for dual control (dust + smell)

System Types We Offer

SFLO, Qatar’s trusted dust control experts, we provide two advanced fog-based dust suppression systems tailored to your industrial needs:

High-Pressure Fog System

Delivers ultra-fine mist (20–50 microns) using high-pressure pumps and atomizing nozzles.

Ideal for:

Crushers and hoppers
Conveyor transfer points
Screening units

Perfect for dust-heavy environments needing effective, broad-area coverage.

Dry Fog System

Generates fog with extremely low moisture, using compressed air and ultrasonic nozzles.

Ideal for:

Fertilizer, coal, gypsum, and food-grade materials
Indoor operations or moisture-sensitive materials

Offers dust suppression without over-wetting – safe for packaging, bulk solids, and fine powders.

System Advantages

Low Operating Cost - No fans, blowers, or high-energy components – significantly reduces power consumption.

Minimal Water Use - Uses only 2–5 liters/hour per nozzle, conserving water and lowering utility costs.

Dry Surfaces - Ultra-fine mist captures airborne dust without soaking equipment or material.

Low Maintenance - With no moving parts, the system requires minimal servicing and ensures long operational life.

Eco-Friendly - No chemicals or additives – safe for people, machinery, and the environment.

Indoor & Outdoor Safe - Ideal for enclosed plants or open yards, adaptable to Qatar’s varied industrial conditions.

Automation Features:

PLC/SCADA Integration – Compatible with most industrial automation systems used in Qatar's facilities

Sensor-Based Activation – System turns ON/OFF based on dust concentration, equipment motion, or conveyor belt activity

Zone-Wise Control – Isolate operations by area to optimize water usage

Remote Monitoring – Real-time diagnostics, alerts, and performance monitoring via control panels or cloud dashboard

Water Flow & Pressure Monitoring – Smart nozzles and sensors ensure system efficiency and detect faults

Custom-Built for Qatar’s Harsh Conditions

SFLO designs fog systems specifically engineered to withstand Qatar’s demanding industrial environments. Our enclosures are UV-stabilized, corrosion-resistant, and sealed against dust and humidity, ensuring long-lasting performance in extreme temperatures.

Cement plants in Mesaieed

Aggregate stockyards in Al Khor

Power generation stations in Ras Laffan

Crusher and transfer zones in Doha’s industrial belts

Wet Fog Dust Suppression System Applications in Qatar

Wet fog dust suppression systems are trusted across diverse industries where fine particulate control is essential:

Concrete & Cement Plants – Dust control during cement batching, hopper discharge, and material transfer

Coal & Mining Operations – Effective fogging at crushers, stackers, and stockpile zones

Wood & Biomass Processing – Suppresses sawdust and fine fiber dust in milling and chipping stations

Bulk Material Handling – Controls dust from sand, gravel, clinker, and lime at transfer points

Paper & Packaging Plants – Keeps dust levels low in slitting, rewinding, and converting areas

Gypsum & Fertilizer Facilities – Fogging in dry material zones and powder transfer sections

Recycling Plants – Conveyor spray systems for sorting lines and high-dust sections

Agro & Food Industries – Grain loading, mixing, and bagging areas without moisture risk

Foundries & Steel Mills – Airborne metal dust capture around cutting, finishing, and casting zones

Wet Fog Dust Suppression System Applications in Qatar

Control Panel Options

SFLO offers a range of control systems to suit every level of automation:

Manual Start/Stop

Simple, reliable push-button operation for basic sites

Touchscreen HMI Panels

Intuitive interface with real-time system status and controls

GSM / SMS / IoT Remote Triggering

Start or stop your dust suppression system remotely

Timer-Based Operation

Set schedules for intermittent spray in non-automated environments

Qatar-Based Support & Services

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Site Evaluation & Dust Mapping

We assess dust load zones and recommend targeted solutions.

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Custom System Design & Installation

Engineered for your site layout, dust type, and compliance needs.

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Integration with Existing Infrastructure

Our systems retrofit easily with your current equipment and utilities.

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Preventive Maintenance & Spare Parts Supply

Stocked nozzles, filters, pumps, and more—ready when you need them.

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Fast Response Across Key Industrial Zones

Rapid service coverage in Doha, Mesaieed, Al Khor, and Ras Laffan.

Why Choose SFLO in Qatar?

Qatar-Based Engineering & Integration Support

On-ground service teams for faster deployment, training, and technical assistance.

Seamless Compatibility

Easily integrates with your existing PLC/SCADA systems, conveyors, sensors, and pumping infrastructure.

Built for Harsh Industrial Environments

Designed to run 24/7 in dusty, corrosive, and high-heat zones with minimal maintenance.

Water-Saving Intelligence

Advanced control logic, timers, and sensor triggers ensure spray cycles run only when needed — saving water without compromising performance.

Fire Suppression Integration

Supports CO, smoke, or thermal sensor triggers for dual-purpose operation (dust + fire).

Frequently Asked Questions – Wet Fog Dust Suppression System in Qatar

1. What is a wet fog dust suppression system?

A wet fog system uses high-pressure nozzles to create ultra-fine water droplets (20–50 microns) that bind with airborne dust, causing it to fall to the ground without wetting surfaces.

2. Will the fog system make my materials or floor wet?

No. The droplets are so fine that they suppress dust without soaking materials or surfaces. It's ideal for indoor use and moisture-sensitive processes.

3. Where can wet fog systems be installed?

They’re used in crushers, hoppers, conveyors, cement plants, coal yards, biomass sites, packaging zones, and more — anywhere dust is generated.

4. Is it safe for food and fertilizer industries?

Yes. Our systems use plain water, are chemical-free, and can be customized for food-safe or non-reactive environments.

5. How much water does it use?

Very little. Each nozzle consumes only 2–5 liters per hour, making it a water-efficient alternative to traditional sprinkler systems.

6. Can the system be automated?

Yes. We offer timer-based, PLC, GSM/IoT, and sensor-triggered automation for energy and water optimization.

7. Does wind affect the fog?

Mild wind may influence dispersion, but strategic nozzle placement and fog pressure adjustments help maintain effective coverage.

8. Is maintenance difficult?

Not at all. Our systems have no moving parts. Routine maintenance includes filter cleaning, pressure checks, and occasional nozzle inspecti

9. Can it also help in fire suppression?

Yes. When integrated with CO or thermal sensors, the system can double as an early-response fire deterrent in coal yards and combustible zones.

10. How quickly can you install in Qatar?